Silicone Compression Molding
Solid Silicone Molding Process:
Solid Silicone Products Are Usually Added By High Temperature Mold (Double 25 Or Double 24) Silicone Vulcanizing Agent Of The Compound, And Then Through The Plate Vulcanizing Machine Pressure, High Temperature Sulfur Into Solid Molding, Molded Silicone Hardness Is Usually In (Shore Hardness)30-70A. In The Process Of Rubber Mixing Production In Silicone Factory, The Raw Rubber Is First Added To The Double Roll Rubber Mixer Or Closed Kneader And Gradually Added White Carbon Black, Silicone Oil And Other Additives Repeatedly Refining. According To The Different Fillers And Additives, The Performance Of Silicone Is Also Different.
The Molding Of High Temperature Silicone Has Two Kinds Of Molding And Extrusion Process, The Corresponding Silicone Material Is Divided Compression Silicone And Extrusion Silicone , Each Molding Process Has Its Own Advantages And Disadvantages, In Order To Help You To Choose Suitable For Their Own Molding Process Of HTV High Temperature Silicone Raw Materials, The Following Summarizes The Difference Between Solid Silicone Molding And Extrusion Molding Process：
》Molding Machine
Compression Silicone Is Molded By Vacuum Vulcanizing Machine, And Extruded Silicone Is Molded By Extruder.
》Curing Agent
Compression Silicone Can Be Added By Adding Odorless Vulcanizing Agent Or Double 25 Vulcanizing Agent After The Piece Cut Strip, Strip/Sheet Silicone Raw Materials Into The Machine After High Temperature Vulcanization Molding; And Extruded Silicone Is By Adding Double 24 Curing Agent Or Platinum Curing Agent, Directly Throw The Whole Piece Of Silicone Raw Materials Into The Rubber Bucket After Extrusion Curing Molding. Compression Silicone And Extruded Silicone Rubber Can Reach Food Grade, Molded Silicone Rubber To Reach Food Grade Must Add Odorless Vulcanizing Agent, And Extruded Silicone Rubber To Reach Food Grade Must Add Platinum Vulcanizing Agent.
》Rate Of Forming
The Molding Time Of Compression Silicone Needs 60s-180s, And The Molding Time Of Extruded Silicone Only Needs A Few Seconds.
》Usage
Compression Silicone Is Mainly Suitable For The Production Of Silicone Products With A Certain Size, Shape And Length Limit, Compression Silicone Can Be Designed Into A Certain Regular Size Of Products, Such As Silicone Mobile PhoneCase, Silicone SealingRing, Silicone Baby Pacifier And Other Products Are Produced By Compression Silicone.
Extruded Silicone Is Mainly SuitableFor The Production Of No Length Limit Of Tubular/Strip Silicone Products, Extruded Silicone Can Be Preformed By The Extruder Head And Then After Oven Vulcanization Production Into No Length Limit Of Silicone Products, Such As The Silicone Water Pipe Often Used In Our Life, Silicone Straw,Silicone Seals And Other Products Are Produced By Extruded Silicone
In Conclusion, Compression Silicone Is Suitable For Silicone Products With Limited Shape And Size, While Extruded Silicone Is Suitable For Silicone Products With A Certain Shape And No Length Limitation.
》Store
Compression Silicone Raw Materials By Adding Curing Agent Can Be Saved For About a Month, And Extrusion Silicone Raw Materials By Adding Curing Agent Can Only Be Saved For About 3 Days, If The Two Do Not Add Curing Agent Can Be Effectively Preserved For a Year.
Silicone Compression Molding
Silicone Compression Molding
Advantage
1. It Is Not Limited By Shape, And Can Be Customized According To Customers' Requirements.
2. High Precision, Product Structure Shape Neat And Beautiful.
3. Bright Colors, You Can Mix Colors At Will.
1.It Is Not Limited In Length And Can Be Unlimited In Length.
2. Short Production Cycle And High Productivity.
3. Mold Production Cost Is Low, Development Is Convenient, Fast.
Disadvantage
1.General Machines Can Only Be Made With a Length And Width Of 500 *500 Mm.
2.There Will Be Defective Products In The Production Process.
3.The Mold Cost Is Relatively High, And The Development Cycle Ranges From 7 To 25 Working Days.
1.It Can Only Be Made Into Strips, And The Shape Can Only Be Made Into Simple Shapes.
2.The Accuracy Is Poor, The Product Size More Than 10Mm Error Is Relatively Obvious.
Supluck Silicone Is a Silicone Products Molding Company That Has Utilized Compression Molding Since The Year 2012. Silicone Compression Molding Offers Supluck silicone‘s Customers An Effective And Efficient Way To Manufacture Their Liquid Silicone Rubber Prototypes And Low-Volume Silicone Production Parts.We Can Meet The Needs Of Our Customers Through Compression Silicone Molding.
Industries And Applications：
Widely Used In Silicone Baby Products, Silicone Housewares, Medical And OtherIndustries With High Safety Requirements.There Are In：
- Silicone Home&housewares & Appliances ( Kitchen & Dinning&Table & Drink Ware &Household.etc.)
- Silicone Baby Products( Baby Care & Baby Feeding & Baby Toys & Kids Learning Toys etc）
- Silicone Health & Beauty & Personal Care （Oral Care & Beauty Tools/Accessories & Hair Care ,etc.）
- Silicone Sports & Outdoor & Garden ( Sports And Fitness & Travelling & Outdoor Pportable etc. )
- Silicone Pets Supplies：Silicone Frisbee&Silicone Dog Poo Bag&Silicone Claw Washer
- Silicone Electronic & Cell Phones Accessories ( Protective Cover& Case, Holder etc.)
- Silicone Smoking Products
Custom Service：
Supluck Silicone With Independent Design And Development Team, Can Meet Your Requirements.If You Want To Create A Silicone Product Of Your Own Brands, Please Contact Us Directly.
Solid Silicone Tooling & Solid Silicone Compression Molding：
Supluck Silicone Has Long-Term Cooperation With Mold Manufacturers, Which Can Quickly Respond To Customers' Demands With High Quality And Reasonable Price.
Compression Silicone Molding Which Is The Most Common Process. Mainly By The Mold To Complete, Mold Shape Determines The Shape Of Slicone Products. Compression Silicone Products Are Usually Through High Temperature Mold In The Addition Of Vulcanizing Agent Of Solid Silicone Raw Materials Through The Vulcanization Machine Pressure, High Temperature Sulfur Into Solid Molding, Molded Silicone Hardness Is Usually In 30°C-70°C This Production Process Is Relatively Simple, Suitable For All Silicone Products.
Custom Solid Silicone Compression Molding：
In Supluck Silcione Group, We Can Help You Control The Time And Cost Of Production. And Receive Small MOQ. Help The Your Brand Grow Rapidly!